| Description: |
1 Roll Changer<>Manufacturer CONTIWEB<>Type FD 1280<>Technical Equipment Features:<>- For 1300 mm diameter paper rolls<>- Including cross transport<>- Transport rail<>- 1x unpacking station<>- With integrated infeed unit (CW web edge control)<>- Web infeed device<>- 8 m rail<>- Roll carriage<>- Separate support arms<>- Manual turntable<>- 1 transfer platform<>1 support<>arranged in front of the first printing unit<>- with spreading roller<>- with knock-off device, Baldwin type M159<>1 support<>arranged in front of the first printing unit<>- with spreader roller<>- with knock-off device, Baldwin type M159<>4 LITHOMAN III double printing units<>The double printing units are of vertical design and<>stable box construction and<>are designed for alcohol-free printing.<>Each printing unit consists of:<>- automatic plate tensioning system (PPL)<>- disengageable inking units<>- two (2) Hydromix moistening units with Hydrocer moistening drivers<>- two (2) reversible bridge rollers<>- two (2) iridescent inking rollers<>- device for blank plate moistening<>- separate Duktor-rubber temperature control<>- 3 x image regulators, pneumatic/mechanical, MAN Roland<>- complete Oil lubrication system including electrical monitoring and grease lubrication<>Printing unit drive via electric motor<>Each double printing unit is equipped with film inking units.<>1 set of roller covers, manufactured by Westland, and 1 spare set for 1 printing unit<>1 set of blankets<>1 Pre-installation system<>(Pipe and electrical pre-installation with walkable enclosure) in the area of<>Roll changer, support, 4 printing units, dryer, cooling unit, folding unit, folding unit<>1 Ink supply, MAN Roland / for 4 colors<>with components BETZ<>consisting of:<>- Color level controls (2 per double printing unit)<>- PECOM full integration<>1 ink supply system for 4 double printing units<>MAN Roland brand with BETZ components<>essentially consisting of:<>- four ink consumption meters<>- ink lines along the machine with color sequence change<>- with automatic B/C fabric switching<>- 4 x 3-way valves<>with BETZ ink supply<>essentially consisting of:<>- 2 x LT 4B light towers (with yellow flashing light)<>- 8 x BC 1500 base containers<>- 8 x P 250/656 container pumps<>- approx. 240 m of 42x3 mm ink piping to the machine<>1 dampening unit<>Technotrans brand, type FEZ delta .d 300<>- with belt filter<>Hose lines between the tank and printing units are included in our scope of delivery if the dampening tank is located directly behind<>the is placed in printed works.<>1 Paper catching and winding device<>positioned before the dryer inlet<>Manufacturer: Baldwin, Type S 15 i<>1 Hot air drying unit<>Manufacturer: CONNTIWEB, Type: Ecotherm, 14.9 m<>with ECOBOX<>for 1 web, 4/4 colors<>- integrated thermal afterburner<>- approx. 15 m drying section<>- output of the respective combustion chamber temperatures to<>central customer PC<>1 Cooling Unit<>Manufactured by MAN Roland, single-lane, consisting of:<>* six (6) double-walled cooling rollers<>* electrically driven<>* web tension control by variable-speed motor<>* pneumatically actuated pressure roller<>* high-gloss chrome-plated cooling rollers<>* dual-circuit cooling line<>1 Cooling Unit<>Manufacturer MAN Roland, single-lane, consisting of:<>* six (6) double-walled cooling rollers<>* electrically driven<>* web tension control via variable-speed motor<>* pressure roller, pneumatically engageable and disengaged<>* high-gloss chrome-plated cooling rollers<>* dual-circuit cooling line<>incl. cooling roller cleaning system<>Manufacturer MAN Roland/Baldwin<>consisting of:<>* one (1) washing bar<>* electrical control system<>* cabling<>* PECOM 3 full integration<>* without winding station<>1 Re-moistening unit<>Manufacturer ELTEX<>Type Webmoister 70 – XR<>1 Folding unit assembly<>consisting of:<>1 pair of side walls for mounting the folding unit elements with<>the necessary gallery elements for operation<>1 web tension measuring roller for the full-width web in the folding unit<>with display in the machine control station<>1 paper web tensioning device<>1 cutting unit with 3 cutting knives for dividing the paper web into four<>parts, motor-adjustable<>1 tension roller with pressure roller<>4 pairs of offset bars, air-cooled with partial air shut-off and laterally<>movable by motor from the control panel<>4 tension rollers, one for each strand, arranged after the offset bar pairs, with pressure roller<>4 regulating devices with electromechanical adjustment for the cutting register<>4 web guides for the parts, manufactured by Erhardt & Leimer,<>for aligning the parts to the hopper center, with automatic search function.<>1 web tension measuring roller per strand<>1 feed roller with pressure roller<>1 driven hopper roller with tension rollers and cutting device<>at the center of the hopper<>1 cutting roller<>1 silicone applicator, MAN Roland / WEKO<>1 perforating unit for perforation from bottom to top,<>adjustable during operation<>1 electrostatic strand clamping device, Eltex<>1. Trimming device positioned before the hopper inlet<>2. Second 1/2-inch wide folding hopper (steep hopper 70°), with air-cooled<>edges for the first longitudinal fold.<>Hopper position from left to right – i.e., against the paper feed direction.<>The folding hoppers are motor-driven and can be moved along the machine's longitudinal direction<>(presettable).<>1 Folding unit superstructure for folding setup with two sliding folding funnels, including intermediate piece for gallery height adjustment<>1 Color register control<>Manufacturer Quad Tech Type RGS MultiCam MOT AD<>for controlling up to 4 colors<>- Color register control per web<>- Base color for the first web<>- Motorized head adjustment<>1<>1 Automatic cut register control<>Manufacturer Quad Tech, Type RCS MultiCam 10<>- One (1) scanning head per strand<>- Parallel operation from the folding panel<>- With PECOM connection<>Combined longitudinal gluing and folding aid unit<>Manufacturer Planatol,<>System Combijet 8 MOD<>With 4 application heads<>With 4 spare heads<>1 Automatic plate bending machine<>Manufacturer: MAN Roland<>1 Measuring and setting of leveling elements<>1 Refrigeration unit, Manufacturer: AXIMA<>- Version analogous to LITHOMAN<>Pecom Basic<>* Central PLC control<>- Central unit<>- Input/output system<>- Single-fault tolerance<>* Decentralized process electronics<>- Printing unit electronics<>- Folding computer<>* Control room system<>- Control room computer<>- 2 control rooms including 2 color consoles<>- Function keypad<>- Remote diagnostics<>- 1 additional console 1800<>1 Electronics Concept<>PECOM Extended<>The automation package for automated technical production planning,<>complete machine presetting, and seamless logging of the production process, essentially consisting of:<>* Technical production planning with PPM station<>* Component presetting<>* Logbook and presetting analysis<>* with PECOM connection to PECOM Extended on LITHOMAN IV<>* with CIP 3 interface<>OxyDry blanket wash unit<>PECOM press centre |
